Magnetic flip box
Premium sample presentation, magnetic closure and controlled opening.
Source capacity: 10–20 films
Reference dimensions: 52 × 71 × 12 mm
Hytanbio Tech · Oral film development
Packaging engineered around the film
Protect the formulation, fit the retail channel and build your brand with six customizable carton structures.
Hytanbio Tech · Oral film development
A formula shaped around your brief
Start with ingredient identity, target strength and the destination market. Assess film loading, taste and stability before locking specifications.
Hytanbio Tech · Oral film development
Packaging that protects the film
Pair the film with an individually sealed barrier sachet and a retail structure designed for your channel.
Hytanbio Tech · Oral film development
Sample first. Confirm the specification.
Use prototype feedback, analytical checks and packaging proof approval to turn an idea into a controlled project.
Hytanbio Tech · Oral film development
A documented manufacturing workflow
Agree on formulation, quality attributes, batch documentation and responsibility at each handover.
Hytanbio Tech · Oral film development
Your brand, with clear project terms
Discuss minimum order quantity, sample scope, artwork, production timing and export coordination before committing.
Start with film size, then design the pack
Buyer questions this page answers
- Which film and sachet sizes are in the source guide?
- Which retail structure suits our channel?
- What needs validating before printing?
Packaging is part of the formulation decision. Film loading, flexibility, moisture sensitivity and handling influence the sachet; the sachet then determines carton dimensions and pack count. The supplied guide gives reference formats, not guaranteed capacity or finished pack specifications.
| Source class | Film dimensions | Guide reference | Primary pack reference |
|---|---|---|---|
| Low-load source format | 20 × 20 mm | Below 10 mg source payload reference | 50 × 70 mm sachet |
| Medium-load source format | 27 × 30 mm | Below 50 mg source payload reference | 45 × 85 mm sachet |
| Higher-load source format | 27 × 40 mm | Below 150 mg source payload reference | 45 × 85 mm sachet |
These payload classes are source design references. They do not establish a safe dose, universal active capacity or feasibility for the 40 mg caffeine + 40 mg theanine brief. Actual loading depends on ingredient and matrix; oversized or higher-load briefs require technical assessment.
Six retail packaging structures
Dimensions and capacities are transcribed from the supplied packaging guide. Confirm die-cut drawings, sachet fit, material and tolerances before approval.
Vertical slide box
Compact retail format for health stores, pharmacies and daily-use packs.
Source capacity: 10–20 films
Reference dimensions: 58 × 78 × 13 mm
Portable sleeve
Lightweight trial, trade-show and travel presentation.
Source capacity: 3–7 films
Reference dimensions: 63 × 93 × 2 or 63 × 108 × 2 mm
Horizontal slide box
Larger print area for premium retail and a higher pack count.
Source capacity: 20–30 films
Reference dimensions: 64 × 94 × 17 (20); 64 × 94 × 21 (30) mm
Side-open box
Accessible side opening for medium and larger film formats.
Source capacity: 10–30 films
Reference dimensions: 64 × 100 × 14 (10–20); 64 × 100 × 18 (20–30) mm
Hanging box
Integrated hang tab for retail peg displays.
Source capacity: 20–30 films
Reference dimensions: 64 × 120 × 18 mm
Choose by the way your product will be sold
| Portable trials & samples | Portable sleeve; magnetic flip or vertical slide for a premium sample kit |
|---|---|
| Daily retail packs | Vertical slide, horizontal slide or side-open structures, depending on count and sachet size |
| Premium larger packs | Horizontal slide or side-open box; validate 20- or 30-film configuration |
| Peg display | Hanging box with an integrated retail tab |
| Best portability in source summary | Portable sleeve |
| Premium feel in source summary | Horizontal slide box |
| Display focus in source summary | Hanging box |
A retail carton is not a replacement for a validated primary sachet. Agree moisture and oxygen barrier requirements where relevant, seal integrity, opening experience, coding location, transport protection and stability in the final configuration. Avoid setting a shelf-life statement before the formula and packaging evidence support it.
Artwork and protection, approved together
- Confirm the ingredient declaration, serving concept, warnings, market language and responsible-party details.
- Review film and sachet dimensions against the selected carton dieline.
- Approve print proof, barcodes, lot/date zones and any required inserts.
- Evaluate seal quality, leakage, barrier and handling as part of the package-validation plan.
- Confirm shipping configuration, carton counts and export markings.
Answers for your next project
Clear starting points for formulation, commercial terms and market review.
Can we print our brand on sachets and cartons?
Yes. Both individually sealed sachets and retail cartons can carry custom printing, subject to approved artwork, dielines, material suitability and project terms.
Are the dimensions final manufacturing tolerances?
No. They are source references for selecting a format. Final dielines, dimensions, tolerances, material, primary-pack fit and count are confirmed during packaging development.
Can the film be larger than a common 20 × 30 mm brief?
Potentially. The supplied packaging guide also references 20 × 20, 27 × 30 and 27 × 40 mm films. Dimensions and active loading require a project-specific review; no universal maximum or payload is guaranteed.